Automated process lines for bulk solids handling

Since 2008 we have designed and integrated equipment for handling bulk raw materials in the food, chemical, pharmaceutical and animal-feed industries. Entrusting your project to us means proven technology, throughput and reliability.

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BIG-BAG systems

We engineer BIG-BAG filling and discharge stations for the specific application. They provide dust-free operation, integration with feeding and conveying systems, and operator safety.

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Vacuum conveying

We supply efficient, safe equipment for conveying powders and granules in an air stream. We build both simple transfer lines and extensive systems with multiple pick-up and discharge points.

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Continuous and batch feeding

A wide range of gravimetric and volumetric feeders lets us handle almost any bulk solid: from fine, dusty powders to granules and cohesive products. We will match the solution to your process.

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Filling and packing

We supply feeders and complete lines for filling packaging with bulk material, from small packs to BIG-BAGs. Whatever the scale of the process, we will propose the right solution.

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Bulk solids engineering

We design, manufacture and commission complete bulk solids handling lines: from a single feeder to a fully automated process installation.

InterProcess is a Polish manufacturer of equipment and installations for handling bulk solids, based in Warsaw. Since 2008 we have combined process engineering with machine manufacturing, working for the food, chemical, pharmaceutical, animal-feed and building-materials industries.

Experience

Hundreds of installations delivered

We know how bulk solids behave in practice, so we anticipate problems before they appear on the production floor.

Full scope

Design. Manufacture. Installation.

One contractor and one point of responsibility for the whole line, from the first conversation through to service.

Flexibility

Installations in difficult conditions

We install in the confined halls of existing plants and adapt the design to the space available. We take on projects that others turn down.

Scale of operation

InterProcess in numbers

1200 m²

of production floor space

100%

of our equipment designed and built in-house

9

industry sectors served

18 years

of experience in bulk solids handling

Industries

Installations for sectors where precision counts

Our installations run where hygiene, safety and reliability are critical. We select the build standard, materials and automation to suit the requirements of each industry.

Hygienic bulk solids handling installation for the food industry

Food industry

Hygienic design in line with EHEDG guidelines, FDA-approved food-contact materials, 316L stainless steel and easy-to-clean construction.

EHEDG / FDA316L steelRa < 0.8 µm
Vacuum lance for dust-free powder discharge in a cleanroom, GMP build

Pharmaceutical industry

GMP compliance, contained feeding systems for cleanrooms and full IQ/OQ qualification documentation.

GMPATEXIQ/OQ
Stainless-steel process installation for bulk solids handling in the chemical industry

Chemical industry

Corrosion and abrasion resistance, ATEX builds for potentially explosive atmospheres and contained handling of dusty, cohesive and chemically aggressive materials.

ATEXContainedAbrasion-resistant
Feeding of powders and pigments in the cosmetics industry

Cosmetics industry

Hygienic feeding of powders and pigments and recipe-based weighing with full batch-to-batch repeatability.

GMPHygieneRecipes
Weighing of active ingredients in dietary supplement production

Dietary supplements

Accurate weighing of active ingredients, including small doses, in builds that meet GMP and HACCP requirements.

AccuracyGMP / HACCPWeighing
Feeding and conveying line for raw materials in the animal-feed industry

Animal-feed industry

High-throughput feeding and conveying of raw materials, recipe-based blend preparation and BIG-BAG discharge.

BlendsBIG-BAGConveying
Conveying and feeding of plastic granules

Plastics

Feeding and conveying of granules, regranulate and regrind, with accurate feeding to extruders and mixers.

GranulesConveyingFeeding
Biomass and sorbent conveying installation in the power industry

Power and energy

Conveying, feeding and storage of biomass, dusts and sorbents in heavily dust-laden conditions with an explosion hazard.

BiomassSorbentsATEX
Handling station for dusty materials in the building-materials industry

Building materials

Rugged, abrasion-resistant construction for cement, lime, gypsum and aggregates, with full dust control.

Abrasion-resistantDust-freeBIG-BAG
InterProcess production hall, stainless-steel equipment

Our own production facility

Design and manufacture under one roof

All our equipment is built at our own plant in the Mazovia region of Poland. This gives us full control over quality, lead times and every detail of the build, with no intermediaries.

Machining

Cutting, bending and machining of machine components.

Welding and grinding

TIG / MIG / laser welding and grinding of product-contact surfaces.

Testing and FAT

A test rig for trials with the customer’s material and Factory Acceptance Tests before dispatch.

Spare-parts store

Sub-assemblies and wear parts held in stock shorten service response times.

The whole process in our hands

From concept to service

Concept

Application analysis and technology selection.

Design

Mechanical design, automation and agreement with the customer.

Manufacture

Equipment build and FAT at our own plant.

Installation

Installation on site and integration with the existing line.

Commissioning

Start-up, testing and optimisation of operating parameters.

Service

Inspections, spare parts and technical support.

Why InterProcess?

A partner that takes responsibility for the whole project

In-house manufacturing

Feeders, scales and BIG-BAG stations are built at our own plant, so we know every detail of the design.

Turnkey delivery

One company is responsible for the design, installation, commissioning and service of the whole line.

Industry experience

We know the requirements of the food, chemical, pharmaceutical, animal-feed and building-materials industries.

Safety and hygiene

Builds that meet ATEX, HACCP and GMP requirements and EHEDG guidelines.

Support and service

Rapid response, spare parts from stock, inspections and 24/7 support.

Clients and standards

Trusted by industry leaders

EHEDG FDA GMP ATEX HACCP

Our installations run at producers of food, chemicals, pharmaceuticals and building materials: companies for which quality, safety and on-time delivery are a condition of doing business.

Contact

Let’s talk about your project

Whether you need a single machine, an extension to an existing installation or a complete process line, our engineers will help you select the optimum solution. We can also test your material on our trial rig.