Control, visualization, and automation systems for bulk materials

Automated control systems are an integral part of modern installations for the transport and processing of bulk materials. Properly designed automation guarantees process stability, precise dosing of raw materials, and full control over individual stages of production.

Control system design

InterProcess designs and implements complete control systems for production lines involving the storage, transport, dosing, mixing, and packaging of bulk materials.
Our solutions are based on Siemens PLC controllers, with the possibility of full integration with the existing plant infrastructure.

Each project includes:

• clear visualization of processes,
• remote monitoring and control,
• quick diagnostics of faults and alarms,
• customization of views and interface languages.

HMI operator panels

We equip our systems with HMI panels that enable intuitive operation of the installation, presentation of process parameters, and preview of alarms and operating statuses. The interfaces designed by InterProcess are tailored to the specific nature of the installation – from simple local screens to complex multi-station control systems.

Advantages of InterProcess HMI panels:

• czytelna wizualizacja procesów,
• możliwość zdalnego nadzoru i sterowania,
• szybka diagnostyka usterek i alarmów,
• personalizacja widoków i języków interfejsu.

SCADA systems

For more complex installations, we offer SCADA-class systems that enable comprehensive monitoring of the entire production line or plant.
The SCADA system collects data from individual devices, records process flows, and allows for the analysis of performance, raw material consumption, and energy use.
Integration with higher-level systems (MES, ERP) is also possible, allowing for full automation and production reporting.

Integration of automation with process equipment

InterProcess control systems are fully integrated with our transport, dosing, and mixing equipment. We also design control systems that work with equipment from other manufacturers, ensuring consistent communication and reliable operation of the entire installation.

Safety and reliability

All our automation systems meet current safety requirements, including ATEX and SIL standards, as well as industry guidelines for the food and chemical industries.
We use solutions that enable safe process shutdown, operator access control, and full event archiving.